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Strany 1 - Combi HE

© Baxi Heating UK Ltd 2014Installation & Service InstructionsThese instructions include the Benchmark CommissioningChecklist and should be left wi

Strany 2 - Natural Gas

104.0 Technical Data© Baxi Heating UK Ltd 2014 4.1 Heatmax Combi 24, 28 & 33Flue Terminal Diameter 100mmDimensions Projection 125mmOutercase

Strany 3 - © Baxi Heating UK Ltd 2014

115.0 Dimensions and Fixings© Baxi Heating UK Ltd 2014DimensionsA 780mmB 345mmC 450mmD 116mm Ø Min.E 185mm(207mm for 80/125mm flue systems)F 145mmG 13

Strany 4 - Legislation

126.0 System Details© Baxi Heating UK Ltd 20146.1 Information1. The Potterton Heatmax Combi HE Condensing CombinationBoiler is a ‘Water Byelaws S

Strany 5 - Safe Manual Handling

136.0 System Details© Baxi Heating UK Ltd 2014Fig. 4Fig. 6StopValveDoubleCheckValveDHWMainsInletCHReturnTemporaryHoseSafety PressureRelief ValveDischa

Strany 6 - CONTENTS

146.0 System Details© Baxi Heating UK Ltd 20146.8 Domestic Hot Water Circuit (Fig. 7)1. All DHW circuits, connections, fittings, etc. should be fullyi

Strany 7 - 1.0 Introduction

157.0 Site Requirements© Baxi Heating UK Ltd 20147.1 Location1. The boiler may be fitted to any suitable wall with the fluepassing through an outside

Strany 8 - 2.0 General Layout

167.0 Site Requirement© Baxi Heating UK Ltd 20147.3 Ventilation of Compartments1. Where the appliance is installed in a cupboard orcompartment, no air

Strany 9 - 3.0 Appliance Operation

177.0 Site Requirements© Baxi Heating UK Ltd 20147.7 Condensate DrainFAILURE TO INSTALL THE CONDENSATEDISCHARGE PIPEWORK CORRECTLY WILL AFFECTTHE RELI

Strany 10 - 4.0 Technical Data

187.0 Site Requirements© Baxi Heating UK Ltd 20147.7 Condensate Drain (cont.)11. When discharging condensate into a soil stack or wastepipe the effect

Strany 11 - Dimensions

197.0 Site Requirements© Baxi Heating UK Ltd 20147.7 Condensate Drain (cont.)12. A boiler discharge pump is available, ‘MULTIFIT’ part no. 720648301.

Strany 12 - 6.0 System Details

2© Baxi Heating UK Ltd 2014Natural GasPotterton Heatmax Combi 24 HEG.C.No47-393-27Potterton Heatmax Combi 28 HEG.C.No47-393-28Potterton Heatmax Combi

Strany 13

20© Baxi Heating UK Ltd 20147.0 Site Requirements7.8 FlueNOTE: Due to the nature of the boiler a plume of watervapour will be discharged from the flue

Strany 14

21© Baxi Heating UK Ltd 20148.0 Flue OptionsHorizontalFluesYXPlume Displacement Kit 60 /100 Ø 1M Extensions, 45° & 93° bends arealso available - s

Strany 15 - 7.0 Site Requirements

22© Baxi Heating UK Ltd 20148.0 Flue OptionsVerticalFluesYXYXCRoofTerminalABThis bend is equivalent to1 metreTotal Equivalent Length =A+B+C+1x90°BendA

Strany 16 - 7.0 Site Requirement

23© Baxi Heating UK Ltd 20148.0 Flue OptionsBK,K1RDCNUSLMPKey Accessory Size Code NoFLUE GROUP AConcentric Flue System 100mm diameterA Horizontal Flue

Strany 17 - 50mm per metre of pipe run

24© Baxi Heating UK Ltd 20148.0 Flue OptionsFig. 19Fig. 21100mm685mmPush Fit AdaptorAir DuctFlue DuctCut the sameamount off theAir Duct &Flue Duct

Strany 18

259.0 Plume Displacement© Baxi Heating UK Ltd 20149 .1 Plume Displacement Kit (Fig. 23)Kit No 5118638Content of kit1 0.9m 60/100 Concentric Flue1 1m 6

Strany 19

269.0 Plume Displacement© Baxi Heating UK Ltd 2014Concentric 60/100 Flue60Ø ExhaustXYFig. 2620246810121460 Ø Exhaust (metres) XConcentric 60/100 Flue

Strany 20 - Property Boundary Line

27© Baxi Heating UK Ltd 20149.0 Plume DisplacementMin. 2 metresFig. 2850mmFlue TrimPosition of ‘Jubilee’ ClipscrewFig. 3330mm30mmFig. 30Fig. 32Fig. 29

Strany 21 - 8.0 Flue Options

289.0 Plume Displacement© Baxi Heating UK Ltd 20149.3 General Fitting Notes (cont.)15. For aesthetic purposes it is permissible to route the60Ø exhaus

Strany 22

2910.0 Installation© Baxi Heating UK Ltd 2014Fig. 42145mmFor Side Flue ExitCentral Heating ReturnFlushing TubeFig. 4110.1 Unpacking & Initial Prep

Strany 23

3Installer Notification Guidelines© Baxi Heating UK Ltd 2014Choose BuildingRegulations NotificationRouteContact your relevant LocalAuthority Building

Strany 24

3010.0 Installation© Baxi Heating UK Ltd 2014Fig. 44Pressure Relief ValveFig. 43Wall PlateSuggested Lifting Pointsshown as shaded area10.3 Fitting The

Strany 25 - 9.0 Plume Displacement

3110.0 Installation© Baxi Heating UK Ltd 201410.6 Fitting The FlueHORIZONTAL FLUE1. The standard flue is suitable for lengths between 100mmminimum and

Strany 26

3210.0 Installation© Baxi Heating UK Ltd 2014 10.6 Fitting the Flue (Cont)6. The centralising collar may be in the waste portion of theflue. In this

Strany 27

3310.0 Installation© Baxi Heating UK Ltd 2014Fig. 56Fig. 55Cable ClampFacia PanelTerminal Block Cover10.7 Making The Electrical ConnectionsNOTE: Both

Strany 28 - 500mm Min

3411.0 Commissioning© Baxi Heating UK Ltd 201411.1 Commissioning the Boiler1. Reference should be made to BS:EN 12828 & 14336 whencommissioning th

Strany 29 - 10.0 Installation

3511.0 Commissioning© Baxi Heating UK Ltd 2014Set Boiler to Maximum Rate(see 11.1.13)Allow the combustion to stabilise. Do not insert probe toavoid ‘f

Strany 30

3611.0 Commissioning© Baxi Heating UK Ltd 2014Selector SwitchDisplayResetbar01234Central Heating Temperature ControlDomestic Hot Water Temperature Con

Strany 31

3712.0 Completion© Baxi Heating UK Ltd 201412.1 Completion 1. Instruct the user in the operation of the boiler andsystem explaining the operational se

Strany 32

3813.0 Servicing© Baxi Heating UK Ltd 2014Case Front PanelFig. 69Facia Panel SecuringScrewsFig. 70Inner DoorPanelFig. 71Sump13 .1 Annual Servicing1. F

Strany 33

3913.0 Servicing© Baxi Heating UK Ltd 2014Fig. 72Fig. 73Hall EffectSensorHydraulic InletAssemblyFig. 75Gas Inlet PipeVenturiInjectorRestricterFan, Col

Strany 34 - 11.0 Commissioning

4Legislation© Baxi Heating UK Ltd 2014Codes of Practice - refer to the most recent versionIMPORTANT - Installation, Commissioning, Service & Repai

Strany 35

4014.0 Changing Components© Baxi Heating UK Ltd 2014IMPORTANT: When changing components ensure thatboth the gas and electrical supplies to the boiler

Strany 36

4114.0 Changing Components© Baxi Heating UK Ltd 2014CoverGas InletFanVenturiInjectorCollectorBurnerGasketWhen fitting the venturiensure that the arrow

Strany 37 - 12.0 Completion

4214.0 Changing Components© Baxi Heating UK Ltd 2014Fig. 81CoverBurnerGasketExtension Piece(not on 33 models)CollectorVenturiHeatExchangerRearInsulati

Strany 38 - 13.0 Servicing

4314.0 Changing Components© Baxi Heating UK Ltd 2014Central HeatingTemperature SensorSafety ThermostatFlow PipeFig. 84DHW TemperatureSensorFig. 85Pla

Strany 39

4414.0 Changing Components© Baxi Heating UK Ltd 201414.14 Pump - Head Only (Fig. 87)1. Drain the boiler primary circuit and remove the sockethead scre

Strany 40 - 14.0 Changing Components

4514.0 Changing Components© Baxi Heating UK Ltd 201414.17 Pressure Gauge (Figs. 90 & 91) 1. Drain the boiler primary circuit and undo the nut

Strany 41

4614.0 Changing Components© Baxi Heating UK Ltd 201414.20 Plate Heat Exchanger (Fig. 94)1. Drain the boiler primary circuit and remove the gas valveas

Strany 42

4714.0 Changing Components© Baxi Heating UK Ltd 201414.22 P.C.B. (Fig. 98)1. Note the settings of the temperature control knobs,rotate them fully anti

Strany 43

4814.0 Changing Components© Baxi Heating UK Ltd 201414.24 Gas Valve (Fig. 99)IMPORTANT: After replacing the valve the CO2must bechecked and adjusted a

Strany 44

49© Baxi Heating UK Ltd 2014Selector SwitchDisplayResetbar01234Central Heating Temperature ControlDomestic Hot Water Temperature ControlFig. 103Fig. 1

Strany 45

5Safe Manual Handling© Baxi Heating UK Ltd 2014GeneralThe following advice should be adhered to, from when first handling the boiler to the final stag

Strany 46

5016.0 Electrical© Baxi Heating UK Ltd 201416.1 Illustrated Wiring Diagram- brown- black- blue- whitebrbkbw- green- green / yellow- redgg/yr Control P

Strany 47

5117.0 Short Parts List© Baxi Heating UK Ltd 2014Short Parts ListKey G.C. Description ManufacturersNo.No. Part No.311 Fan 5121447426 Motor 3way Valve

Strany 48

5218.0 Fault Finding© Baxi Heating UK Ltd 2014NOTE: When instructed to turn theselector to the reset position turn theselector switch fully anticlockw

Strany 49 - 15.0 Setting the Gas Valve

5318.0 Fault Finding© Baxi Heating UK Ltd 2014Refer to Section 16.0 “Illustrated Wiring Diagram” for position of terminals and componentsCentral Heati

Strany 50 - Control PCB

5418.0 Fault Finding© Baxi Heating UK Ltd 2014Turn selector switch to The display illuminatesError 20, 28 or 50 flashingError 119 flashingB

Strany 51 - 17.0 Short Parts List

5518.0 Fault Finding© Baxi Heating UK Ltd 2014Fault Finding Solutions SectionsIs there 230V at:Is there 230V at:Main terminals L and N Check electrica

Strany 52 - 18.0 Fault Finding

5618.0 Fault Finding© Baxi Heating UK Ltd 2014E20 or E50 - Temperature sensors faulty.Cold resistance approximately10k @ 25° C (DHW and CH sensors)2

Strany 53

57© Baxi Heating UK Ltd 201418.0 Fault FindingCheck and correct if necessary1. The mechanical set of the gas valve(CO2 values - see instruction)2. Fla

Strany 54

*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through aCompetent Persons Scheme. A Bui

Strany 55

www.centralheating.co.ukIt is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed

Strany 56

6© Baxi Heating UK Ltd 2014CONTENTS1.0 Introduction 72.0 General Layout 83.0 Appliance Operation 94.0 Technical Data 105.0 Dimensions and Fixings 116.

Strany 57

© Baxi Heating UK Ltd 2014Comp No7200372 - 09 (9/14)All descriptions and illustrations provided in this leaflet have been carefully preparedbut we res

Strany 58

71.0 Introduction© Baxi Heating UK Ltd 20141.1 Description1. The Potterton Heatmax Combi HE is a fully automatic gasfired wall mounted condensing com

Strany 59 - Service Provider

82.0 General Layout© Baxi Heating UK Ltd 20142.1 Layout1. Expansion Vessel2. Automatic Air Vent (Pump)3. DHW Plate Heat Exchanger / Automatic Bypass4.

Strany 60 - Website www.potterton.co.uk

93.0 Appliance Operation© Baxi Heating UK Ltd 20143.1 Central Heating Mode (Fig. 2)1. With a demand for heating, the pump circulates waterthrough the

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